The Toolbox PC


finished toolbox PC

The Victims

I started out with a Stanley toolbox that I bought at Wal-Mart for 20 bucks, and a removeable motherboard tray from an In-Win A500 case, which I purchased from In-Win as a replacement, for $20 plus $10 shipping. A local computer shop gave me a spare backplane for all the ports when I came in looking for one. Sweet!

toolbox and nobo tray


The toolbox is mostly made of plastic, with metal sides (the red part) and latches. There is also a metal groove in the top. It has a removeable tray that I was originally going to leave in, but it turned out that I just didn't have the room. The underside of the lid has much reinforcement, and a couple of the spots were just perfect for 80mm exhaust fans.

open toolbox

toolbox with tray


I had to make sure my motherboard would fit into the toolbox, so I measured before I bought, and I checked it against the dimensions of some MicroATX boards. I also had to wait until I received the motherboard before I could determine how much I could trim off the tray. I purchased a Biostar M7VKQ from Newegg.com, which was really cheap ($51) and has integrated sound, video and LAN. A high-performance box this is not. It's intended for my daughter who is currently less than two years old, for her to play her little kid games on, and to crunch SETI for me.

motherboard on tray


The Modding Begins

I marked up the tray with a Sharpy, and there was really quite a bit that needed to be cut off so it would fit into the toolbox.

marked up tray


This tray has quite a large lip all the way around the back, and I knew that it would hang down quite a bit on the bottom. I decided to cut off about half of that and so marked that up too.

more makred up tray


It was time to start cutting, so I busted out the hacksaw and went to it. By the time I was done, I had a much smaller motherboard tray and lots of lovely chunks of metal and sharp edges. You'll notice in the picture below that there is now no panel on the side of the recess by the last slot opening. Luckily, the original end of the recess was a piece that was only attached at the ends and spot welded in the middle. I cut the ends and the spot welds popped right off with a little pressure.

cut up tray


I glued the extra piece back onto the tray with some 5-minute epoxy. After much grinding on the edges with a file to get rid of the burrs, the tray was pretty much finished.

tray and extra piece

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Visits since 4/7/02